How to improve manufacturing efficiency in mould making activities?

Running a business is no child’s play. In case you are facing difficulties when you are trying to achieve certain milestones chances are really high that there is something wrong with the way you are handling core operations in your venture.

The only way to ward off hurdles in Blow Mould manufacturing business is to work on improving the efficiency of the same. There are a lot of benefits when you take steps to improve the manufacturing process in your company. They are as follows:

  • It will help you to bring down monthly operational costs
  • Improve the production capacity and
  • Reduce the negative impact that your company has on the environment.

It is safe to say that working on the manufacturing efficiency of a Mould Manufacturing in India is crucial. Which is why let us look at a few ways you can improve manufacturing efficiency in mould making activities in the following sections now, shall we!?

Take measures to optimize the whole production process

Strict standards should be there in place when it comes to unloading and loading mould injection machinery. This will ensure each step of the manufacturing process is taking place in a controlled, predictable and obviously, efficient manner.

Opt for diversification in the range of products your company manufactures

Diversification in the product range your company manufactures can boost the efficiency of your manufacturing process. Your workforce will be taking on new and interesting projects on a regular basis. This will make the work at hand less monotonous. This will also motivate the workforce thus improving efficiency.

Strict monitoring of overall production rates

The third step should consist of you keeping a close watch on the production rate of each equipment you own in the manufacturing unit. Your driving force should be rewarding efforts and creating a sense of accountability in each member of your workforce.

Refresher training sessions for your workforce

Be sure to subject your workforce to periodic refresher training sessions in order to give them room to brush up on their skills. It is of utmost importance to have a highly trained workforce given you want to make it big in no time.

This will also help you to pick up slack wherever needed thus identifying the bottlenecks in your company and working on them.

Efficient use of raw materials

The whole idea of improving your manufacturing process is to produce high quality finished products. Greater the quality, greater will be the profits at the end of the financial year. Get the idea!?

The first step you should take is to ask your equipment operator to reduce the shot size. Re-evaluating the shot size for your injection mould equipment will enable the machine to pull more colour minus wastage of raw material. It will also make cleaning up the equipment at the end of each operational day much easier.

Conclusion

There are several things to keep in mind when you are planning to streamline the manufacturing process in your Plastic Bottle mould Manufacturing company. One of the most important steps is to keep close tabs on your suppliers. If you see that there are some inconsistencies in their services, notify them and ask for reasons for the same. When they finally pick up the slack, be sure to reward them by increasing your orders. Care to share your comments or suggestions related to this post? Be sure to leave them in the comments section below.

Awanti Polymoulds is a long-standing supplier of blow moulds to industry leaders in packaged drinking water, carbonated drinks, fruit juices, breweries, health drinks, iced tea, edible oils, personal care, pharmaceutical as well as for developmental projects.

Mould Manufacturer in India

Every successful product has a story behind it- a company/a process /an idea that is a pioneering, trendsetting one, that makes it the part of its secret of success. Usually, that is behind the curtain and not in the forefront, yet without it, the success doesn’t see the light of the day.
Well, have you ever wondered who is behind the cold drinks that quench your thirst like Coca Cola, Pepsi or the Bisleri mineral water? It’s Awanti Polmoulds India, the proud representative of ‘Make In India’ movement that has played a significant role in making of the unparalleled quality, shape, aesthetics and easiness to use of these bottles.

Continue reading

Bottled Water Industry

History

Water has been carried from one place to the other in many ways. In olden times water used to carried in bags or vessels. Slowly the use of stored water in such small units increased with the demand. People needed it while traveling or while going to work and in many other such scenarios. Gradually bags or vessels got replaced by glass as it was readily available in cheaper rates and it retained water.

Continue reading

The Difference Between Blow Molding & Injection Molding

Molding of plastics has become a great industry and a very useful one. With increase in the use of plastic bottles, containers and storage vessels more and more techniques have been invented to suit the production of a particular plastic product. Different methods of molding are used to make different kinds of plastic objects. Continue reading

Awanti – Exporting quality since the beginning!

Any manufacturing company is known for the quality of products it manufactures. Along with the quality, factors such as durability of the product, the strength of the product and the materials utilized are also very important. If the company does not follow a premium process or use proper raw materials to make the products, it is difficult for the firm to acquire a loyal customer base. This in-turn hampers the reputation of the company.
Continue reading

Mould and bottle testing

The products we build stand the test of time and are durable, sturdy and of best quality.  An important aspect in the beverage industry is quality. A good bottle always lays the foundation of a great brand. The customer identifies and recognises the product mostly through its quality, hence it becomes the matter of utmost importance to make the product retain the best quality. Continue reading

A Walk Through Plastic Blow Moulding Techniques

In today’s age plastic is seen everywhere- be it interiors, packaging industry, medical world or even the world of kitchen utensils. Plastic is a non-metallic substance that can easily be moulded into desired shape. It can be melted and then cooled down into the required structure for commercial use. Even the keyboard that you type on or the mobile that you utilise are made up of plastic.

Continue reading